Energy Wizard

This energy management software has been designed to answer the differing requirements of management who want analysed data for strategic planning, audit, accounts or tariff negotiations and site personnel who need real time information to optimise plant processes, with the flexibility to move to automatic control if desired.

EnergyWizard has been developed as a result of numerous requests from clients who anticipated the opportunities and pitfalls of the deregulated energy markets of the 1990s and is an additional feature to our very successful MicroScan 2ooo SCADA package.

Intech Instruments Ltd and ECNZ (who produced the origional conceptual design), both have long track records in the Energy Sector. Intech Instruments Ltd supplies software, instrumentation and SCADA systems to Industry in 22 countries world wide. ECNZ is New Zealands primary electricity producer with considerable knowledge of electricity markets and large industrial customers.

We believe that the future energy market will lead to more complex industrial tariffs and more price volatility, making automation of load control increasingly valuable as a necessary cost control function. There are two main Wizard modules, the Reporter and the Controller.

The Reporter

The Wizard Monitor (with your existing MicroScan 2ooo SCADA package) monitors analogue data (kWs, kVAs, litres, or kgs) and can either show these instantaneous values on a mimic diagram on the computer screen or integrate them over time to produce energy consumption figures (e.g. kWhs, kVahs) or flow rates (e.g. litres/sec or kg/hr). These consumption values can be logged periodically.

The Wizard accepts 200 configurable data streams. Data are appended to a master file which is configured to accept a months half hour data. (note that it is the typical practice to define the peak kW as the average kW in the half hour with the highest kWh.)

This convention perpetuates the need for half hourly logs of data accumulated over the half hour, resetting to zero each period, as the base requirement. Similary steam flows are usually described in kg/hr or gas flows in GJ/hr and the half hour log provides sufficient sensitivity to produce meaningful flow figures.

Any number of these prime data streams can be combined to provide a maths grouping being a new single stream of data. For example, this may include half the electricity from a feeder A, and all of the electricity from a feeder B, which may equate to the energy used by a product.

Once a maths grouping is established, targets for consumption versus product output can be set and variance and sensitivity analysis carried out. Similary targets for the controller module can be set so that effective load shedding will occur.

The Controller

The controller module is designed so that the plants energy manager can set up a Master Matrix of all plant which can be shed and the conditions under which this can be done. For example, a chiller may need to operate between -18ºC and -25ºC or a pump may only be allowed four starts an hour.

If the plant is likley to exceed set targes the controller interrogates the master matrix to see what is available for shedding. This will be displayed on the screen with all applicable constraints. The automatic controller can be placed in charge.

Key Benefits

  • Intelligent load shedding
  • Power bill check
  • Lesse billing
  • Forecasting
  • Production costing
  • Site comparisons
  • Tariff analysis
  • Tariff comparisons
  • Peak & Outage reports
  • Multiple energy forms and consumables

Reporter Key Features

  • Costs can be easily apportioned to profit/cost centers
  • Actuals, both energy and cost, can be compared with budgets, norms and targets
  • A check Power Bill can be printed
  • Opportunities for load control can be identified
  • Different tarrif structures can be analysed for net bottom line effect
  • Improvements can be locked in by continuously monitoring energy use against targets
  • Risk management strategies are greatly assisted

Controller Key Benifits

  • Handles complex plant shedding and restoration
  • Uses a predictive load shedding algorithm to control to targets
  • Can manually overide from the main computer or from a network computer

 

Example of Field Hardware Connections.

 

Quality Assurance Programme.
The modern technology and strict procedures of the ISO9001 Quality Assurance Programme applied during design, development, production and final inspection grant the long term reliability of the instrument.